A Quick Guide To Implement Low Cost Automation


Process Automation is an age old concept and has been helping industries evolve a cost effective operations model. The process to be automated can be core or peripheral only and can be done in weeks or can take months based on the level of detailing required in the automation. But thanks to advancement in robotics, any process in the industry starting from mundane assembly line to human intensive quality check can now be automated with ease. In order to help MSMEs automate their plants there are low cost automation processes available as well and which need experts from different operation skills to work on them.

Some of the steps that will be required for automation are:

  1. Identify the areas which can be automated: Although all areas are prone to automation, the limiting factor is the cost and availability of skilled manpower to achieve this. Since most MSMEs are interested in low cost automation, the most common processes that the automation consultant would suggest are assembly line, packaging, storing, raw material sorting etc. which usually give large reduction in labor.
  2. Select the model: In many cases automation requires that current processes be remodelled and changed so that they are easily done by robots/machines. This will require the manufacturing consultant to study the as is process and suggest changes in the same before starting the actual automation process.
  3. Plan the automation exercise: Most of the current processes are handled by humans for a long time and hence better prone to handle exceptions. So when the automation process is started, the automation consultant has to plan it in such a way that there is gradual shifting from human handling to machine handling wherein the transition periods can range from 3 months to 1 year based on the complexity of the operations. Also human intervention will be required in unknown/new exceptions occurring after the automation is implemented.
  4. Deploy in phases: As discussed all projects shall be implemented in phases and the pilot phase will give confidence to the industry and the employees and give them ample time and space to get adjusted to the new process. Also each phase shall have a test and live environment and the automation consultant will take proper sign off from all stakeholders to move from one phase to the other. The key consideration will also be the actual downtime required for the switch over.
  5. Final implementation: A skilled automation consultant will develop a rigorous training and contingency handling process before the roll out and handover. Typical automation process also training also handles critical issues during the sign off phase which have to handled by the automation consultant and subsequent training to the staff post handover.
  6. Maintain the system: Since automation is always an ongoing process, there will be changes in process and systems to be done periodically. The automation consultant will then look at the process piece meal basis and suggest the right process.

SolutionBuggy has helped more than 75+ industries in various automation exercises ranging from entire industry scale RPA to low cost automation. We have automation consultants with experience ranging from 10 to 30+ years in different domain and would be interested in taking up automation at MSME industries more so in Tier II and Tire III cities where access to such technology is comparatively low. To know more register your automation requirement on www.solutionbuggy.com


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About the Author: Arjun N

Founder of SolutionBuggy who has about 11+ years of experience in manufacturing industries. An entrepreneur with astute sales and marketing skills.

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