How To Start Biodegradable Plastic Bag Manufacturing Business?

Biodegradable plastic bags are a growing industry sector that is boosted by strict regulations and a ban on plastic bags. The global biodegradable plastic bags market is valued at USD 2.8 billion in 2020 and is projected to reach USD 8.6 billion by 2026. Every year, we use 5 trillion plastic bags, and less than 1 percent are recycled. It may take up to 500 years for plastic bags to decompose completely. Hence governments across the globe are banning plastic bags and encouraging alternatives. Here in this blog, we have given deep insights on how to start a biodegradable plastic bag manufacturing business.

Factors driving the growth of biodegradable plastic bags manufacturing business:

1. 1. Ban on Plastic Bags: Many countries and regions are implementing bans on plastic bags and single-use plastic items.
   2. Consumer Awareness: There’s a growing awareness among consumers about the importance of sustainable plastic solutions.
   3. Government Initiatives: Governments are taking steps to reduce their reliance on petroleum-based products, including plastic bags.
   4. Eco-Friendly Packaging: Industries such as textiles and food are increasingly turning to environmentally friendly packaging solutions.
   5. Environmental Concerns: The detrimental effects of plastic waste on the environment are pushing the demand for biodegradable alternatives.

All these factors make the biodegradable plastic bag business one of the most profitable manufacturing ventures. But how do you get started? Here’s what you need to know:

Machines Required To Start Biodegradable Plastic Bag Manufacturing Business:

a) Extrusion Machine:

An extrusion machine is used to shape the film using compostable granules. Generally, one set of extruders and two pairs of machine heads are used to blow high-density polyethylene (HDPE) and low-density polyethylene (LDPE) plastic films. The plastic films are manufactured into flat bags and vest bags and find applications in the textile and food industries for packaging.

b) Sealing and Cutting Machine :

This machine is used to cut or seal the biodegradable plastic bag as per the required design and size.

c) Printing Machine :

This machine is used to print the company name, and logo and choose the color. Hence printing machines play an important role in increasing your brand awareness.

Biodegradable Plastic Bags Raw Material:

Compostable plastic granules are used as raw materials to manufacture biodegradable plastic bags. These granules are made from natural polymers and starch. They decompose very naturally making the biodegradable bags eco-friendly.

Biodegradable Plastic Bag Manufacturing Process:

Here is an overview of how to make biodegradable plastic bags. Compostable plastic granules are used as raw material and are given as feed to the hopper in which they are melted into liquid form. With the help of an extrusion machine, the film or sheet is prepared which is then rolled on the rod. Using a printing machine, the company name, logo, etc are printed on the plastic bag. A cutting and sealing machine is used to cut and seal the bag as per size and design.

Area Required To Make Biodegradable Plastic Bags:

For small-scale production, a 900 Sq.mtr area is required to start a biodegradable plastic bag manufacturing business.

Electricity and Manpower To Make Biodegradable Plastic Bags:

40 Kw to 50Kw power and eight to nine workers are required to start biodegradable bag manufacturing.

Required Licenses for Biodegradable Plastic Bag Business

1. 1. Getting registered for the GST (Goods and Services Tax)
   2. EPR registration
   3. UDYOG Aadhar registration
   4. State Pollution Control Board registration
   5. Central Pollution Control Board (CPCB) manufacturing certificate registration

Types Of Biodegradable Plastic Bag:

1. 1. Polylactic Acid (PLA)
   2. Polyhydroxyalkanoate (PHA)
   3. Starch blends
   4. Cellulose based bags
   5. Others

Advantages Of Using Biodegradable Bags:

1. 1. Biodegradable bags are easily decomposable
   2. They are easy to recycle
   3. Reduces dependency on petroleum
   4. Cut down carbon footprint
   5. Biodegradable plastic is non toxic
   6. Cheaper alternative

Applications Of Biodegradable Plastic Bags:

The biodegradable plastic bag sector is witnessing a significant surge in its expansion, primarily driven by stringent environmental regulations and the discontinuation of conventional plastic bags. As of 2020, the worldwide market for biodegradable plastic bags stood at a valuation of USD 2.8 billion, with an estimated trajectory to reach USD 8.6 billion by 2026. Presently, biodegradable plastic bags find application across diverse sectors, encompassing:

1. 1. Textile industry
   2. Food packaging
   3. Retail shopping
   4. Containers for fruits, vegetables, and meat
   5. Waste disposal
   6. Toy manufacturing

Biodegradable Plastic Bags Manufacturing Plant Cost:

Approximately 60 lakhs rupees is required to start a biodegradable plastic bag manufacturing business on a small scale.

Is the Biodegradable Bag Business Profitable?

Yes, the biodegradable bag business is profitable because of the increase in demand for eco-friendly products from consumers. As biodegradable bags decompose naturally, governments all over the world are encouraging everyone to use biodegradable bags. This has led to an increase in demand and it making the biodegradable bag business profitable.

How Much Does Biodegradable Plastic Cost Per kg?

Biodegradable plastic costs ₹260 per kg in India. With the advancements in technology, the biodegradable plastic cost is expected to decrease in the future benefiting both manufacturers and consumers.

Biodegradable Plastic Bags Business Plan:

Entrepreneurs need to develop a solid business plan before starting biodegradable plastic bag manufacturing. Due to the ban on plastic covers, marketing of biodegradable bags has become easy as you can sell these biodegradable bags to local shops, supermarkets, grocery stores, fast food restaurants, departmental stores, etc.

How To Make Biodegradable Plastic Bags Profitable?

You can make biodegradable plastic bags profitable by mass production. Producing large number of pastic bags decreases the production cost making the biodegradable plastic bags profitable.

Biodegradable Plastic Bags Manufacturing Project Report:

Get biodegradable plastic bags manufacturing project report by contacting SolutionBuggy. We prepare the detailed project report based on your location, production capacity, product quality, etc. The cost for this project report depends on all these factors mentioned.

Are You Interested To Start Biodegradable Plastic Bags Manufacturing Business?

The Indian government has announced a ban on single-use plastics and it will come into effect from July 1, 2022. Hence this has created huge opportunities for entrepreneurs to capture the massive market. Several restaurant chains, textile shops, and other small businesses have already adopted biodegradable plastic bags. Register in SolutionBuggy and get all the services required to start a biodegradable plastic bag manufacturing business in India. SolutionBuggy having more than 10,000 manufacturing consultants assists you in taking the first step into unknown markets easily. Also, our team assists you in choosing the right strategies to compound your industry growth. Industries have banked on our acumen to start manufacturing businesses. We provide solutions to all your business challenges and handhold you in each and every step to set up a biodegradable plastic manufacturing unit.

Frequently Asked Questions (FAQs):

1. What are the main types of biodegradable plastics used for bags?​

Common types include Polylactic Acid (PLA), Polyhydroxyalkanoate (PHA), starch blends, and cellulose-based materials.

2. What is the typical lifespan of biodegradable plastic bags?​

Biodegradable bags decompose naturally and can have a shorter lifespan compared to traditional plastic bags, making them an eco-friendly choice.

3. How can I obtain the necessary licenses to start a biodegradable plastic bag manufacturing business?​

You need to register for GST, obtain EPR registration, UDYOG Aadhar registration, and acquire various environmental and manufacturing certificates from pollution control boards.

4. What are the key advantages of biodegradable plastic bags over traditional plastic bags?​

Biodegradable bags are easy to decompose, and recycle, reduce carbon footprints, and are made from non-toxic materials, offering a greener and safer alternative.