Improved standard of living and a sharp rise in health awareness has triggered the demand for consumption of fresh fruit juice. It’s the most popular item in the beverage industry, and the abundant amount of nutrients available beats the demand for other packed beverages. For these very reasons, setting up a fruit juice manufacturing plant in the nation is a lucrative business opportunity.
Natural and fresh fruit juices are gaining immense popularity as the ideal solution to growing health and dietary concerns. Several combinations of fruit juices are processed to create different flavors that address specific body needs, reduce nutritional deficiencies, provide specific nutrition, and keep various health ailments at bay. While boosting immunity and delaying the aging process are the obvious benefits, consuming fruit juices offers numerous other health advantages.
The ready-to-drink packaging of fruit juice makes it a favorite among millions to stay fresh and hydrated on the go without compromising on essential nutrients.
Setting up a fruit juice manufacturing plant - The Groundwork
While setting up a fruit juice processing plant is a profitable business in India, several points should be considered to ensure it remains profitable in the long run. You can start with a specific product, or choose to setup a multi-fruit juice manufacturing plant.
The amount of investment depends on the choice you make, and your revenue depends on the size and type of plant you establish. The ideal way is to start a small-scale fruit juice processing plant to understand the market, analyze the variations in demand, and plan for expansion in the future.
The type of manufacturing technology also depends on the type and size of your processing unit. The raw materials for this business – fruits are available easily across the country, and it usually doesn’t require a complex manufacturing technology.
Fruit Juice Manufacturing Process – The Market Potential
The packaged fruit juice is the most popular and the fastest-growing product in the beverages market, grown at a CAGR of over 30% over the last decade.
Currently, India’s packaged fruit juice market is valued at INR 1,100 crores, estimated to grow at a CAGR of 15% over the next few years.
This boost is the result of the rising number of health-conscious consumers, especially youngsters, who’re making healthy consumption a priority. They prefer organic and natural beverages over carbonated ones loaded with added sugars, artificial flavors, and preservatives that are detrimental to health in the long run. There’s growing affordability and rising disposable income responsible for the increase in demand for naturally-prepared fruit juice in India. The boom in retail merchandising and eCommerce also play a key role driving the fruit juice market in India.
People are hygiene-conscious who prefer only packaged fruit juices from companies having a trusted brand value in the market. The hygienic preparation and packaging of fruit juice ensure its healthy and safe to be consumed.
Fruit juices have made their way into Indian household menus, and they form a vital part of a family’s breakfast, lunch, evening snacks, and for social gatherings. The Indian fruit juice industry is estimated to reach $4.9 billion at a CAGR of over 17% over the next forecast period.
Licenses Required for Setting Up a Fruit Juice Processing Plant
Whatever type of fruit juice production process you wish to launch in India, you need to obtain several licenses and complete the mandatory registration procedures.
Registration of the Firm
You can start this business either as a proprietorship or a partnership firm. If it’s a one-person company, then register your unit as proprietorship, and for partnership, register as a limited liability partnership (LLP) or a Pvt. Ltd..firm.
Getting a goods and service tax registration is compulsory that comes with a tax identification number and insurance certificate.
Registering with the Ministry of Micro, Small & Medium Enterprises and Small-Scale Industries Act makes you eligible for government schemes and facilities. You will also receive subsidies from the government for your fruit juice manufacturing plant.
Employees Provident Fund is mandatory for a fruit juice processing plant that has more than 20 employees working.
The Employees State Insurance is an insurance scheme for workers employed in your unit.
You should register your brand name with a trademark for legal protection against counterfeiting and fraud.
The Food Safety and Standard Authority of India license is mandatory to build goodwill, create consumer awareness, ensure safety, enable business expansion.
The Importer-Exporter Code is mandatory if you’re planning to export your finished products to other countries.
Compliance with the FPO Act
The Fruit Products Order is a certification mark that guarantees the fruit juice production process meets the required hygienic standards across the location, surroundings, machinery & equipment, and also personal hygiene.
Equipment Needed for a Fruit Juice Processing Plant
While selecting the machinery for your fruit juice manufacturing plant setup, you should consider some key points. Firstly, its important to know the desired quantity output, and your expertise in the domain. If it’s the first time, then don’t choose a fully automatic machinery. A semi-automatic equipment is ideal that lets you understand the subject better and plan for expansion in the future.
While choosing the main equipment is challenging, picking several items to aid in smooth process is a time-consuming task. These items complement the main equipment and make the fruit juice manufacturing process a quick and a highly efficient one.
Fruit Juice Production Process
Any fruit juice manufacturing plant includes a set of procedures though it differs for some types of processes.
- Fruit selection and preparation
- Juice extraction
- Straining and filtration
- Packing and storage
Cold-Pressed Juice – The Latest Revelation
The already health-conscious individuals are getting smarter and getting more eagle-eyed when it comes to healthy consumption. The demand for cold-pressed fruit juice is on a rampant, and the trend is forcing the Indian fruit juice manufacturing process to transform its operations.
Cold-pressed juice is way different from regular packed juices, and the way they’re preserved clears all doubts. Traditional juicing methods are eliminated and hydraulic press is the latest procedure used to extract the juices.
While cold-pressed juice in its raw form lasts for only 4 days after which microbes begin to spoil it, a fruit juice processing plant adopts pasteurization technology called high pressure processing where bottled cold-pressed juices are submerged in cold water under high pressure. This technique kills the pathogens and enhances the shelf life to a whopping 45 days. The necessary vitamins and nutrients remain intact, delighting consumers always.
Types of Fruit Juice Production Process
A fruit juice manufacturing plant setup typically includes the following production process:
Mango juice processing plant
The process includes:
Orange juice processing plant
The process for orange juice production begins with the sorting and washing equipment, and goes through the essential oil extraction machine. The fruits then undergo peeing and squeezing where the juice enters the refining machine, and finally the filling machine.
Litchi juice processing plant
A complete litchi processing plant includes:
- Roller fruit sorting machine
- Fruit surfing washing machine
- Scraper fruit elevator
Before undergoing peeling, core removing, and pulper process.
Apple juice processing plant
The fruits undergo go a thorough washing and sorting process followed by juice extraction and clarification. Towards the end, it undergoes sterilization, ready for filling and packing.
Pomegranate juice processing plant
It has to undergo a palatable process to taste fresh and pleasant, and besides the usual washing and sorting, the peeling and procedure is mandatory. It then undergoes extraction, filtration, and pasteurization before entering the filling and packaging machine.
Manufacturing Solutions from SolutionBuggy
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SolutionBuggy compiles real-time data, and conducts an extensive market research to give shape and direction to concepts and provide an action plan to establish a juice processing plant successfully. Checkout the services available and join hands with an able partner to guide you throughout your manufacturing journey.
Packaging for Fruit Juice
Any fruit juice processing plant should consider the quality of the product and effective means of transporting it from the manufacturing unit. Packaging is the latest trend in the juice packaging process that ensure optimal quality after transportation and storage before consumption. All packaging items are made of stainless steel, and they include drums, barrels, containers, and bottles.
However, packaging also includes high-quality plastic, PP glasses, and other safe and durable storage items that ensure optimum quality and longer shelf life.