Category: MANUFACTURING METHODOLOGIES

Good Manufacturing Practices (GMP) serve as the foundation for ensuring that products, whether food, pharmaceuticals, or medical devices, meet high-quality standards and are safe for human use. These guidelines, established and enforced by regulatory agencies worldwide, govern every aspect of manufacturing, from the quality of raw materials to the final inspection and distribution of products. […]

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A flexible manufacturing system is a manufacturing system where there is some amount of flexibility. This allows the system to react in case of changes whether they are predicted or unpredicted. It is an automated system that allows for changes in the production volume or the parts being manufactured. This enables any change at the […]

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It is vitally important to decide between Lean Manufacturing and Just-in-Time (JIT) Manufacturing in the fast-paced world of manufacturing, where productivity is key. Enhancing production, cutting waste, and raising overall operating efficiency are the goals of both approaches. For manufacturers looking to optimize their processes, it is essential to comprehend the nuances of each strategy […]

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India has reached USD 418 billion of manufacturing exports in 2022 and has witnessed excellent growth over the last two years, with a CAGR of 15%. The chemical industry, pharmaceuticals, electronics, textile industry, industrial machinery and automotive industry are identified as the 6 sectors to drive manufacturing export to reach $1 trillion by 2028. Pharmaceutical […]

Oxygen plays a vital role in the respiration of human beings. Without oxygen, no human life is possible on the planet. Human beings and many other creatures on the earth breathe in oxygen to stay alive. Oxygen is naturally produced by plants during photosynthesis wherein plants take carbon dioxide and release oxygen into the atmosphere.              […]

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Contract manufacturing is one of the most popular business practices today. It is enabling businesses to reduce manufacturing costs and time-to-market of the products. Apart from the reduced overhead costs and time-to-market, it also offers many other benefits to businesses such as innovation, improved marketing strategies, scalability, etc. So, a lot of companies, irrespective of […]

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A business consultant plays an important role in the success of a business. Business consultants help businesses implement the much-required changes to improve performance. They assist businesses in addressing their inherent challenges and provide actionable insights on various aspects of the business. They collaborate with the key management in changing and devising new business strategies […]

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“The most dangerous kind of waste is the waste that we do not recognize.”- Shigeo Shingo- the world’s leading expert on TPS and the manufacturing process. We have often seen that MSMEs face inefficiencies due to incorrect process chains, high inventory stocking, and redundant shop floor practices. These inefficiencies can be overcome by implementing good […]

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Integrated Automation is a strategy in the automation technology developed in 1996. It involves the integration of extensive single components, tools, and services to achieve an Automation solution. It is efficient interoperability of all automation components. The open system architecture spans the entire production process and this offers maximum interoperability across all automation components. The […]

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In this complex day-to-day operation of an industrial or manufacturing plant, managers always try to look out for the best ways to cut costs in the key areas. It includes infrastructure improvement, plant downtime, keeping track of various isolated areas of production, etc. With so much to manage yet potentially reduce costs effectively, plants can […]

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A methodology that aims to reduce flow times within the production system, as well as response times from suppliers and to customers, is known as just-in-time manufacturing. It means to make only what is needed and in the required amount needed. For example, it is necessary to create a detailed production plan including parts procurement […]

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The applications of knowledge-based systems technology to the domain of manufacturing design and production is known as Knowledge-based manufacturing. Thus it is the process of capturing the knowledge created in the product development. It is reused and enhanced with parameters and rules, integrating it with knowledge (design) templates. The design process is a knowledge-intensive activity […]

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There is no single strategy for success in business. Success is achieved by organizations putting their best methods and principles into practice. Among many strategies of successful business, Lean management is an outstanding tested strategy introduced by the Japanese. Lean management principles when applied and brought into practice inside the production walls of a factory, […]

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The audit of a manufacturer is nearly identical to the audit of any other enterprise, except for the additional procedures around the company’s inventory balances. Auditors need to obtain reasonable assurance that a company’s financial statements are free of a material misstatement if caused by error or fraud. The auditors design specific procedures to test […]

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The market is tough and so is the competition. Every company wants to keep up in this race and is always trying to outsmart each other. For this, the industries concentrate on maintaining their reputation in the market as it will reflect in their progress charts. Development and the reputation of any industry depend upon […]

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To develop its own products, every manufacturing company follows its own set of rules. Products are manufactured using raw materials, outsourced components, and equipment. Different products often have different levels of quality. For several reasons, sometimes there may be a few defective products among perfectly functioning ones. When the level of defective products shipped to […]

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When talking about lean manufacturing, the only thing that comes to one’s mind is that to improve the production process efficiency. But if you go through the book stuff, you’ll come to know that there’s more to it. It’s a philosophy that embarks upon the practices of eliminating all kinds of waste to make the […]

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